Isifinyezo Esisheshayo Inqubo yokukhiqiza izikhwama wukugeleza komsebenzi okulawulwayo kusuka kumfishane womkhiqizo kanye nephakethe lobuchwepheshe kuya ekuhlolweni kwezinto ezibonakalayo, ukwenziwa kwephethini, ukusika, ukufaka uphawu, ama-sub-assemblies, ukuthunga okuyinhloko, ukuqinisa, ukufakwa kwehadiwe, izindawo zokuhlola ze-QC, ukupakisha, nokuthunyelwa. Ikhwalithi yobuningi incike emasangweni esinqumo ayisikhombisa: inkatho yendwangu nokulawula umthunzi, izici zewebhu ezikhiyiwe/igwebu, ukusebenzisana kwezingxenyekazi zekhompiyutha, izindinganiso zokuthunga eziphindaphindekayo, ukulawula okuqinile kwenguqulo phakathi kwesampula nokukhiqiza, i-QC esebenzayo yomugqa, nemithetho yokupakisha evikela umumo nokuqedwa. Ukuqonda lezi zinyathelo kusiza abathengi bavimbele ukukhubazeka okuvamile (oziphu aba-wavy, ukuthunga okugwegwile, i-asymmetry, ukwehluleka kwezingxenyekazi zekhompuyutha) kanye nokunciphisa ubungozi besikhathi sokuhola ngokuzinzisa izinto, izindinganiso zokwakha, kanye nezindawo zokuhlola kusenesikhathi.
Iningi labantu licabanga ukuthi ukukhiqizwa kwezikhwama “kuyindwangu esika, yithunge, iyithumele ngomkhumbi.” Lokho kufana nokusho ukuthi imoto "iyinsimbi namasondo nje." Ezimbonini zangempela, inqubo yokukhiqiza izikhwama iwuchungechunge lwamasango ezinqumo: ukucaciswa kwezinto, ukunemba kwephethini, ukunemba kokusika, ukuvumelana kokuthunga, ukuqondana kokuqinisa, ukusebenza kwezingxenyekazi zekhompuyutha, nezindawo zokuhlola ikhwalithi ezinquma ukuthi ingabe ukukhiqizwa kwenqwaba kufana nesampula—noma kuphendukela kumkhosi wokubuyisela ohamba kancane/wokubuyisela imali.
Lo mhlahlandlela uchaza ukuthi izikhwama zenziwa kanjani, isinyathelo ngesinyathelo, nezilawuli ezisebenzayo ezibalulekile ekukhiqizeni kwangempela. Ibhalelwe ukusiza abathengi, abaphathi bemikhiqizo, namaqembu okuthola ulwazi ukuthi ikhwalithi idaleka kuphi, lapho ilahleka khona, nokuthi yini okufanele uyibukele ngaphambi kokuthi uzibophezele kuma-oda amaningi.
Lokho Okuhlanganisa Ngempela Ukukhiqiza Izikhwama Ukwenziwa kwezikhwama akuyona “inqubo” eyodwa. Iwuhlelo oluhluka ngohlobo lwesikhwama, ukusebenza, kanye nobunkimbinkimbi.
Kungani Inqubo Ishintsha Phakathi Kwezinhlobo Zezikhwama Isikhwama esilula sokudonsa kanye nesikhwama sokuhamba ngezinyawo singabelana ngomshini wokuthunga, kodwa awabelani ngephrofayela efanayo yobungozi. Ubhaka wengeza izindawo ezithwala imithwalo, izendlalelo zegwebu, amahange ewebhu, nehadiwe okufanele iphile emijikelezweni yokucindezeleka ephindaphindiwe. A isikhwama se-laptop yengeza ukunemba kokubekwa kwe-padding kanye nokuzinza komumo. Isikhwama se-tote ngokuvamile sincike ekuthungeni ubunono nokuziphatha kwendwangu ngaphezu kwehadiwe.
Umgomo Oyinhloko Wayo Yonke Imboni Kungakhathaliseki ukuthi yisiphi isitayela sesikhwama, umsebenzi oyinhloko wefekthri ukuhambisana: ukwenza isikhwama #1, #500, kanye ne-#5,000 sibukeke futhi senze okufanayo, ngaphakathi kokubekezelela okuchaziwe. Lokho kuvumelana akufinyelelwa “ngokuzama kakhudlwana.” Kufinyelelwa ngokulawula okokufaka nokukhiya izinqumo ngesikhathi esifanele.
Isinyathelo 1: Kafushane Komkhiqizo kanye Nencazelo Yekesi Yokusetshenziswa Ngaphambi kokuthi kusikwe noma iyiphi indwangu, isikhwama esilungele ukukhiqizwa siqala njengesikhiye sezidingo.
Okumele Kuchazwe Phambili Isifinyezo esisebenzayo ngokuvamile sihlanganisa ukusetshenziswa okuhlosiwe (ukuthwala nsuku zonke, ukuhamba ngaphandle, uhambo), ububanzi bomthwalo oqondiwe, usayizi namakhompathimenti, imisebenzi yesikhwama, isitayela sokuvula (i-zip, i-roll-top, i-flap), indlela yokubeka ilogo, okuqondiwe kombala, kanye nezimfuneko zokuthobelana uma kufanele.
Yini Engalungile Uma Kafushane Kafushane Okokufaka okungacacile kudala izibuyekezo ezingapheli. Uthola isampula "elibukeka lilihle," kodwa inqwaba iveza izinkinga zokusebenza: amabhande ahamba ngaphansi komthwalo, amaphakethe ayagxumela, amaza oziphu, nokuwa komumo. Lapho umthengi echaza kusengaphambili okulindelwe ukusebenza, izilungiso ezimbalwa ezibizayo zenzeka kamuva.
Isinyathelo sesi-2: I-Tech Pack ne-Tolerance Setting Iphakethe lobuchwepheshe liguqula umbono ube yisiyalo sokukhiqiza esiphindaphindekayo.
Okufanele Iqukathe Iphakethe Lobuchwepheshe Elilungele Ukukhiqiza Iphekhi yobuchwepheshe obuqinile ngokuvamile ihlanganisa imidwebo enobukhulu, amaphuzu okulinganisa, ukubekezelela okwamukelekayo, imininingwane yomthungo, izibonelelo zomthungo, imininingwane yendwangu nesesekeli, amanothi okwakhiwa kwamaphaneli, izindawo zokuqinisa, nemiyalelo yokufaka uphawu. Iphinde ichaze lapho ukubekwa khona okubalulekile kanye nalapho ukushintshashintsha okuncane kwamukelekile.
Ukubekezelelana Akukona Ukuzikhethela Uma imboni iqagela ukubekezelela, ukukhiqizwa kwenqwaba kuzohamba kancane. Ukubekezelelana yindlela umthengi nomphakeli abavumelana ngayo ngokuthi “ukwehluka okwamukelekayo” kubukeka kanjani. Ngaphandle kwabo, konke ukuhlola kuba ingxabano.
Isinyathelo sesi-3: Ukukhethwa Kwempahla Nokucaciswa Kwengxenye Izinto ezisetshenziswayo zichaza kokubili ukwakheka kwezindleko nokusebenza. Kodwa okubaluleke nakakhulu, bachaza lokho ifektri ekwazi ukukhiqiza njalo.
Izinketho Eziyinhloko Zendwangu kanye Nokufakwa Kwamalayini Izindwangu ezivamile zesikhwama zihlanganisa i-polyester, inayiloni
I-Webbhing, Foam, kanye Nezendlalelo Zesakhiwo Abaningi izikhwama ziyehluleka ngoba abathengi bagxila kwendwangu yangaphandle futhi bangazinaki izinto "ezingabonakali" ezithwala umthwalo. Amandla ewebhu, ukuminyana kwegwebu, ukujiya kokuqina, nezinto zebhodi kuchaza ukuthi isikhwama sizizwa kanjani, sibambe umumo, futhi sisinde kanjani ekucindezelekeni kwansuku zonke.
Izingxenyekazi zekhompuyutha kanye nokunquma Oziphu, amabhande, izilayidi, ama-D-rings, ama-snaps, i-hook-and-loop, kanye nokudonsa kuyizingqinamba zokusebenza. Isikhwama esikhulu esine-hardware ebuthakathaka siseyisikhwama esibuthakathaka. Imininingwane yezingxenyekazi zekhompuyutha kufanele ifake usayizi, okokusebenza, isiphetho, nokusebenza okulindelwe njengokushelela kanye nokumelana nokuguquka.
Isinyathelo sesi-4: Ukuhlolwa Kwezinto Ezingenayo (IQC) Izimboni ezeqa ukuhlolwa okungenayo empeleni zigembula ukuthi yonke i-roll ne-batch iphelele. Lokho akukona ukukhiqiza. Ithemba lelo.
Lokho I-IQC Ihlola Ngokujwayelekile Ukuhlola okungenayo kuvame ukuhlola ukuvumelana komthunzi wendwangu, ukonakala kwendawo, ukufana kwengubo, ubungozi bokushwabana, nomuzwa oyisisekelo womzimba. Ku-hardware, ihlola ukusebenza, ukuqeda, namaphutha asobala. Ukuze uthole igwebu kanye ne-webbing, ihlola ukushuba nokuvumelana.
Ukulawula Umthunzi Nokuphathwa Kweqoqo Ukuhlukahluka kombala kuwo wonke amaqoqo kungadala "ukuthunyelwa kwethoni ezimbili" lapho amaphaneli asuka ezindaweni ezihlukene zendwangu engafani ngaphansi kokukhanya kwemvelo. Izimboni ezinhle zilebula izinqwaba zendwangu, zilawula imithetho yokuxuba, futhi zihlele ukusika ukuze kuncishiswe ingozi yomthunzi.
Isinyathelo sesi-5: Ukwenza Iphethini kanye Nokugreda Amaphethini ayipulani yesikhwama. Uma iphethini ingalungile, yonke into ezansi nomfula iba eqolo.
Ukunemba Kwephethini Kunquma Ukuma Nokukhululeka Komhlangano Iphethini ihlanganisa umumo wephaneli, amanotshi, izibonelelo zomthungo, namaphoyinti okuqondanisa. Amanotshi awawona umhlobiso. Babeka logic. Uma amaphethini evaliwe, abathungayo bakhokhela, badale ukuhlanekezela nokubukeka okungahambisani.
Ukugreda Okuhlukile Kosayizi Uma isikhwama sifika ngosayizi abaningi, imithetho yokugreda inquma ukuthi iphethini ikala kanjani. Ukulinganisa okungalungile kudala izilinganiso ezingalungile, amaphakethe angaqondani kahle, noma izindawo zokunamathisela zamabhande ashintshashintshayo ngendlela eshintsha ukunethezeka nebhalansi yomthwalo.
Isinyathelo sesi-6: Ukwenza Umaka kanye Nokuhlelwa Kokusetshenziswa Kwempahla Ukuhlela umaka yindlela amafekthri enza ngayo amaphethini amaphethini endwangu ukuze akhulise isivuno.
Kungani Ukuhlela Umaka Kubaluleke Ngalé Kwezindleko Ukuhlela okuhle umaka nakho kusekela ukungaguquguquki. Ichaza ukuma kwephaneli, okuthinta isiqondiso se-sheen yendwangu, isiqondiso esilula, nokuthi isikhwama sokugcina sibukeka kanjani ngaphansi kokukhanya. Kuphinde kuvimbele ukungafani okungahlosiwe kokubalulekile okunephethini noma okuthungwe.
Izingozi Ezivamile Ekuhleleni Umaka Uma indwangu inokuthungwa kokuqondisa noma i-coating, ukuma okungalungile kungabangela umehluko obonakalayo phakathi kwamaphaneli. Ezindwangu ezinephethini, ukungahambi kahle kubonakala kushibhile ngokushesha.
Isinyathelo sesi-7: Ukusika (I-Manual vs CNC) kanye nokulawula i-Edge Ukusika kuyisinyathelo sokuqala esingokomzimba esivala umumo.
Ukusika Mathupha Ukusika ngesandla kuyavumelana nezimo futhi kuvame ukugijima emincane. Kuncike kakhulu ekhonweni lomsebenzisi. Kungaba okunembile, kodwa ukuhlukahluka kuyanda uma inqubo ishesha.
CNC noma Automatic Cutting Ukusika kwe-CNC kungathuthukisa ukungaguquguquki futhi kunciphise amaphutha abantu. Iwusizo ikakhulukazi kuma-oda wevolumu ephezulu kanye nezimo eziyinkimbinkimbi. Kuphinde kusize ukuphindaphinda phakathi koku-oda kabusha, kucatshangwa ukuthi ifayela elifanayo nokusetha kuyasetshenziswa.
I-Edge Finishing kanye ne-Anti-Fray Control Ezinye izinto zokwakha ziyahlakazeka kalula. Izindlela zokusika kanye nendaba yokuphatha. Imikhawulo yokusika ukushisa, ukuvala imiphetho yendwangu lapho kufanele khona, kanye nezinqubo ezifanele zokubopha zinciphisa ukubola futhi zithuthukise ukuqina kwesikhathi eside.
Isinyathelo sesi-8: Ukusebenza Kokwenza Ibhrendi (Ukuphrinta, Ukufekethisa, Amalebula) Ukumaketha akuyona nje umhlobiso; kuyingozi yenqubo ngoba ngokuvamile kwenzeka ngaphambi komhlangano wokugcina.
Ukuphrinta Ukuphrinta isikrini, ukudlulisa ukushisa, i-sublimation, noma ezinye izindlela zokuphrinta ngayinye inokuqina okuhlukile kanye nezidingo zenqubo. Izinqubo ezisekelwe ekushiseni zingahlanekezela izindwangu eziboshiwe noma zishiye “izibazi ezicwebezelayo.”
I-Embroidery nama-Patches I-Embroidery ingeza ukushuba futhi ingabangela i-puckering uma indwangu ingaqinile. Iziqephu namalebula zidinga ukulawula ukuqondanisa; ukungahambi kahle ngesinye sezizathu ezivame kakhulu zokuphinda kusetshenzwe.
Ukulungiselela Ilebula kanye Nethegi Amalebula alukiwe, amalebula okunakekela, ama-hang tags, namabhakhodi kufanele kuqinisekiswe kusenesikhathi. Izinguquko ezingemuva kwesikhathi lapha zingabambezela ukupakisha nokuthunyelwa.
Isinyathelo 9: Ama-Sub-Assemblies (Injini Ethule Yokukhiqiza) Ukukhiqizwa kwezikhwama zesimanje kuncike emigqeni ye-sub-assembly ukugcina umhlangano omkhulu ushesha futhi ungaguquguquki.
Ama-Sub-Assemblies Ajwayelekile Amaphakethe, ama-zipper panel, izintambo zamahlombe, amaphaneli angemuva, ama-reinforcement patches, kanye nezingxenye zangaphakathi ngokuvamile zihlanganiswa ngokuhlukana. Lokhu kunciphisa ubunkimbinkimbi kulayini oyinhloko futhi kusiza ukulawula ikhwalithi izindaba zokubamba kusenesikhathi.
Kungani Ama-Sub-Asemblies Ehlisa Amaphutha Uma imboni ihlola kuphela amaphutha ekugcineni, isivele sekwephuze kakhulu. Ama-sub-assemblies avumela ukuhlola okugxilile ngaphambi kokuba izingxenye eziningi zihlanganiswe unomphela.
Isinyathelo 10: Ukuthunga Okuyinhloko kanye Nokuhlanganisa Yilapho isikhwama siba isikhwama-futhi lapho izinkinga eziningi "zekhwalithi efihliwe" zivela khona.
I-Stitch Consistency kanye ne-Tension Control Ubude bomthungo, ukudonsa kwentambo, nokuqondanisa komthungo kuchaza kokubili ukubukeka namandla. Ukuqina okuqinile kungabangela i-puckering kanye nokuhlanekezela; ukuxega kakhulu kungaholela ekuthungeni okubuthakathaka kanye nezihibe zentambo.
Izinhlobo Zokwakhiwa Kwe-Seam Ama-seams ahlukene (umthungo ongenalutho, umthungo oboshiwe, umthungo ogoqiwe) ukhonza izinhloso ezahlukene. Izikhwama zangaphandle zivame ukusebenzisa isibopho sokuvikela unqenqema. Ama-seams athile akhethiwe ngoba abukeka ehlanzekile; abanye ngenxa yokuthi bayasinda ekuhlukunyezweni.
Ukuqondanisa kanye Nokulawulwa Kwe-Symmetry Isikhwama esibukeka "sivaliwe kancane" sivamise ukuba nokuqondisa kokuqondisa kwephaneli. Lokhu kungavela ekusikeni ukuhluka, izinkinga zephethini, noma ukungahambisani komsebenzisi. Ukuhlanganiswa okuhle kusebenzisa imihlahlandlela, amanotshi, nezindawo zokuhlola ukuze kugcinwe ukulinganisa kuzinzile.
Isinyathelo 11: Ukuqinisa Ukusebenza (Lapho Ukuqina Kwakhiwe) Uma isikhwama kulindeleke ukuthi sithwale isisindo, ukuqiniswa akuyona inketho.
Izindawo Ezijwayelekile Zokuqinisa Bamba izindawo zokunamathisela, izimpande zebhande lehlombe, amakhona aphansi, amahange ama-webbing, iziphetho zoziphu, kanye nezindawo zokucindezeleka emakhoneni ephakethe yizindawo ezivamile zokuqinisa.
Izindlela Zokuqinisa Izimboni zingasebenzisa ukuthunga kwe-bar-tack, izithungo ze-box-X, amapheshana asekelayo engeziwe, ukuthunga okukabili, noma iwebhu enezingqimba. Isihluthulelo akusona "iminye imithungo." Ukhiye uwukuqiniswa okulungile endleleni yokulayisha efanele.
Umqondo Wendlela Yomthwalo Uma isikhwama siphakanyiswa, umthwalo uhamba ezindaweni ezithile. Uma ukuqinisa kubekwa ngokungahleliwe, isikhwama sisahluleka-endaweni ehlukile nje. Isikhwama esiklanywe kahle sihambisa umthwalo ngokushelela futhi sigwema amaphuzu "okugxilisa ukucindezeleka kanzima".
Isinyathelo 12: Ukufakwa kwezingxenyekazi zekhompuyutha kanye Nokuhlanganiswa Kokusebenza Izingxenyekazi zekhompuyutha zifakwa sekwephuzile, kodwa zingadala ukwehluleka kwesigaba sekwephuzile uma zingalawulwa.
Ukufakwa kweziphu Oziphu kufanele basebenze kahle ngaphandle kokuhlanekezelwa kwamagagasi. Amaziphu angama-wavy avame ukuvela ekuqineni kokuthunga okungalingani, umehluko wokunwebeka kwamaphaneli, noma ukungaqondani kahle ngesikhathi sokufakwa.
Ama-Buckles kanye ne-Adjustment Systems Amabhakede kufanele alingane nobubanzi bewebhu ngendlela efanele futhi abambe ngaphansi kwengcindezi ngaphandle kokushelela. Uma i-webbing iminyene kakhulu noma izacile kakhulu ekwakhiweni kwebhakede, ukusebenza kuyaphazamiseka.
Metal kanye Qeda Quality Uma izingxenye zensimbi zingaqediwe kahle, zingase zigle, ziklwebhe, noma zishintshe umbala. Ngisho nasezindaweni ezingezona ezasolwandle, ukucwenga okushibhile kungehlisa ukwehla ngokushesha kunalokho okulindelwe ngabathengi.
Isinyathelo 13: Ukulawulwa Kwekhwalithi Yangaphakathi Komugqa (IPQC) I-in-line QC kulapho amafekthri avimba khona ukungalungi ukuthi kube yizinhlekelele ezinkulu.
Yini I-IPQC Okufanele Iqaphe Ukuqondanisa iphaneli, ukungaguquguquki komthungo, ukubekwa kokuqinisa, i-pocket symmetry, umsebenzi weziphu, kanye nokuma okuphelele kuwukuhlola okuvamile. Amanye amafekthri aphinde ahlole ukuhlangana okungahleliwe ngokumelene namaphoyinti okulinganisa ngesikhathi sokukhiqiza.
Kungani Amasheke Enqubo Ehlula Amasheke Okugcina Ukuhlola kokugcina kungabamba izinkinga, kodwa akukwazi ukuzisula. Uma amaphutha ehlelekile, i-QC yokugcina ikutshela kuphela ukuthi inkulu kangakanani inkinga. I-In-line QC ikutshela kusenesikhathi ukuthi uyilungise.
Isinyathelo 14: Ukuhlolwa Kokugcina Nokuhlolwa Komsebenzi (FQC) I-QC yokugcina yilapho imboni iqinisekisa khona ukuthi okukhiqiziwe kufana nezinga eligunyaziwe.
Ukubukeka Amasheke Abahloli bahlola ukuhlanzeka, ukucoceka kokuthunga, ukuqondanisa, ukubekwa kophawu, kanye nokuma okuphelele. Ezikhwameni ezithile, bangase bahlole ukuthi isikhwama simi kahle noma siyawa.
Amasheke Asebenzayo Ubushelelezi beziphu, ukukhiya ibhande, ukulungiswa kwebhande, ukuzwa amandla okubamba, nokusebenziseka kwephakethe kuyahlolwa. Ojosaka noma izikhwama ezithwala imithwalo, umthwalo oyisisekelo noma amasheke okudonsa kuvame ukufakwa.
Ukuqinisekiswa Kwesilinganiso Ukuhlola kokugcina kuvame ukufaka izilinganiso zamasampula ukuze kuqinisekiswe ukuthi isikhwama sihlala sivumelana nokubekezelelana. Lokhu kubaluleke kakhulu uma isikhwama kufanele silingane namadivayisi, izimfuneko zokupakisha, noma zokubonisa okuthengiswayo.
Isinyathelo 15: Ukupakisha, Ukuhlolwa Kwekhathoni, kanye Nokulungiselela Ukuthunyelwa Ukupakisha akuyona into ecatshangelwayo; kuyingxenye yokuvikela umkhiqizo kanye nokwethulwa komkhiqizo.
Ukupakisha Ngamunye Izindlela ezijwayelekile zifaka ama-polybags, izikhwama zothuli ezingalukiwe, ama-hang tags, nezinto ezifakwayo. Indlela efanele inciphisa ukuklolodela, igcina izikhwama zihlanzekile, futhi isekela isethulo esilungele ukudayisa uma kudingeka.
Ukupakisha Ibhokisi kanye Nokuvikela Amandla ebhokisi, ukuminyana kokupakisha, nokuvikelwa kwangaphakathi kunomthelela ekutheni izikhwama zifika zichotshoziwe noma zikhubazekile. Uma isikhwama sinamaphaneli ahlelekile, ukupakisha okungalungile kungasonteka unomphela.
Ukuthunyelwa Kwemibhalo Nokulandeleka Abathengi bavame ukudinga izinhlu zokupakisha, izimpawu zamabhokisi, amabhakhodi, namalebula okuthunyelwayo. Ukulandeleka nakho kubalulekile ekusingatheni izimangalo: ukwazi ukuthi iyiphi iqoqo nokuthi yimuphi umugqa okhiqize iphutha konga isikhathi ngesikhathi sokulungiswa.
Amasango Ezinqumo Ayisikhombisa Anquma Ikhwalithi Yenqwaba Uma ufuna ukubikezela ukuthi ukukhiqizwa kwenqwaba kuzofanelana nesampula, gxila kulawa masango. Yilapho amaphrojekthi amaningi ehamba kahle noma engalungile.
Isango Loku-1: Imithetho Yenkatho Yempahla Nemithunzi Buza ukuthi inkatho yendwangu ilawulwa kanjani nokuthi amaphaneli axubene enkathoni. Imboni engakwazi ukuchaza isilawuli somthunzi ngokucacile ikucela ukuthi wamukele ukuhlukahluka okumangazayo.
Isango lesi-2: I-Webbing, Foam, kanye ne-Reinforcement Specs Kukhiyiwe Lezi zinto zangaphakathi kufanele zicaciswe, hhayi ukuqagela. Uma zihlala “zizonqunywa kamuva,” ukunethezeka kwenqwaba nokuqina kuzoncipha.
Isango lesi-3: Ibanga le-Hardware nokuhambisana Izingxenyekazi zekhompuyutha "zinhle" kuphela uma zilingana newebhu, umthwalo, kanye nokusetshenziswa okuhlosiwe. Qinisekisa amamodeli aqondile, osayizi, futhi aqede kusenesikhathi.
Isango lesi-4: Amazinga Okuthunga kanye Nesiqondiso Somsebenzi Amafekthri amahle achaza ubude bomthungo, uhlobo lomthungo, nokubekwa kokuqinisa kanye nokuqeqesha opharetha ngokufanele. Ngaphandle kwezindinganiso, "isitayela somsebenzisi" siba isistimu yakho yekhwalithi, engeyona izincomo.
Isango lesi-5: Ukulawulwa Kwenguqulo Phakathi Kwesampula Nenqwaba Izinguquko ezincane zesampula zinganyamalala ngephutha phakathi nenqwaba uma isilawuli senguqulo sibuthaka. Ifekthri kufanele ilandelele ukuthi iyiphi iphethini nokubuyekezwa okucacisiwe okugunyaziwe.
Isango lesi-6: Ama-Checkpoints e-QC ase-In-line ayasebenza Uma imboni ikhuluma kuphela nge-QC yokugcina, ibheka ikhwalithi ngemuva kokuthi isivele idaliwe noma ichithiwe. Izilawuli ezisemgqeni ziwuphawu lwangempela lokuvuthwa.
Isango lesi-7: I-Specs yokupakisha Vikela Ukuma futhi Uqede Imithetho yokupakisha kufanele iqinisekiswe njengengxenye yekhwalithi yomkhiqizo, ikakhulukazi izikhwama ezihlelekile kanye nezinto eziboshwe.
I-Defect Library: Izinkinga Ezivamile Zokukhiqiza Isikhwama Nezimbangela Zazo Lena ingxenye eyeqiwa ama-athikili amaningi. Kodwa ukuqonda okungalungile kulapho abathengi beyeka khona ukungenzi lutho futhi baqale ukulawula.
Ukukhubazeka Kokuthunga Imithungo exegayo, imithungo eyeqiwe, ubude bomthungo obungalingani, i-puckering, nemigqa egwegwile ngokuvamile ivela ngenxa yokungezwani kwentambo okungalungile, izinkinga zenaliti, umehluko wokunwebeka kwempahla, noma indlela yokusebenza engahambisani.
Izinkinga zomumo kanye ne-Symmetry Isikhwama esisontekayo, esincikayo, noma esibukeka singafani singase sibe umphumela wokungafani kwephethini, ukukhukhuleka okusikayo, amaphutha endlela yokwelulwa kwephaneli, noma ukuhluleka kokuqondisa komhlangano. Lawa maphutha awavamile ukuba nesizathu esisodwa; ziyizinkinga zesistimu.
I-Zipper Waviness kanye nokungahambi kahle Amaziphu angama-wavy avame ukwenzeka lapho itheyiphu uziphu inikezwa ngokungalingani, amaphaneli anwebeka ngokuhlukile, noma ukungezwani kokuthunga kudonsa itheyiphu. Ukungaqondani kahle kungase futhi kuqhamuke nokungaboni kahle kahle noma ukuhlangana okusheshayo.
Amaphutha Okubekwa Kwebhrendi Amalogo adukile, amalebula agwegwile, noma izindawo zamathegi ezingahambisani ngokuvamile zivela ezintweni ezishodayo, izindawo eziyizithenjwa ezingacacile, noma ukuhlola okubuthakathaka komugqa.
Hardware Ukwehluleka Amabhande aklayekile, izilungisi ezishelelayo, noma izingxenye zensimbi ezigqwalile ngokuvamile zibuyela emuva ebangeni lempahla elibi, ukufakwa okungalungile, noma ukuhluka komhlinzeki okungahloliwe. Ukukhubazeka kwezingxenyekazi zekhompyutha kuyabiza ngoba ngokuvamile kudinga ukusetshenzwa kabusha ngemva kokuhlanganiswa.
Ukulimala Kobuso Bendwangu Ama-scuffs, ama-shine marks, ama-coating scratches, noma amabala avame ukwenzeka ngesikhathi sokuphatha, izinqubo zokushisa, noma ukupakishwa kabi. Izinto eziboshiwe zibukeka ziyi-premium kuze kube yilapho ziphathwa ngokulingana.
Ukugeleza Kokulawulwa Kwekhwalithi: Kufanele Uhlolwe kuphi nokuthi Kungani Kubalulekile Uma ufuna ukuqonda ukukhula kokukhiqiza, qonda ukuthi ikhwalithi iphathwa kanjani njengokuhamba komsebenzi.
I-IQC (Ukulawulwa Kwekhwalithi Okungenayo) Imisa indwangu enesici kanye nezinsiza ekungeneni ekukhiqizeni. Lokhu kuvimbela ukukhubazeka okuhlelekile ekubeni "okujwayelekile" emgqeni.
IPQC (In-Process Quality Control) Ibamba izinkinga ngenkathi ulayini usebenza futhi ivumela ukulungiswa. Yilapho amaphutha avinjelwa khona ukuthi aphindaphindeke.
I-FQC (Ukulawula Ikhwalithi Yokugcina) Iqinisekisa isikhwama esiqediwe sifana namazinga. Kubalulekile, kodwa akufanele kube ngokokuqala noma ubani ehlola ikhwalithi ngokungathi sína.
I-OQC (Ukulawulwa Kwekhwalithi Okuphumayo) Igxile ekulungele ukuthunyelwa: amanani alungile, amazinga okupakisha, ukulebula, isimo sebhokisi, namadokhumenti. Lokhu kunciphisa izingxabano zezokuthutha futhi kugwema ukubambezeleka okungagwemeka.
Abashayeli Besikhathi Esiholayo: Yini Empeleni Ebambezela Ukukhiqizwa Kwesikhwama Isikhathi sokuhola akuyona inombolo engashintshi; kungumphumela wezinqumo zakho kanye nokulawula komnikezeli wakho.
Ukuthengwa Kwempahla Nokuqinisekisa Uma indwangu ingudayi okhethekile noma imbozwe yangokwezifiso, isikhathi sokuthenga siyabusa. Uma izingxenyekazi zekhompuyutha zingokwezifiso, zingaphinda zinwebe umugqa wesikhathi.
Imijikelezo yesampula kanye nezihibe zokubukeza Isibuyekezo ngasinye singaqalisa izinguquko zephethini, sisebenze kabusha, futhi sigunyaze kabusha. Sula izinqumo zangaphambi kwesikhathi zinciphisa ama-loops amasampula.
Ukuhlela Umugqa kanye Nenkimbinkimbi Izimboni zihlela imigqa ngokusekelwe kumthamo, isikhathi sonyaka, nokuba yinkimbinkimbi. Izikhwama ezinama-sub-assemblies amaningi kanye nezinyathelo zokuqinisa zidinga ukuhlela okuzinzile.
Isilinganiso sokusebenza kabusha I-rework ingumbulali wesikhathi esithulile. Uma ukugijima kwenqwaba yokuqala kunokukhubazeka okudinga ukulungiswa, ishejuli ishintsha ngokushesha. Ukulawula inqubo kuwukuvikeleka okungcono kakhulu kwesikhathi sokuhola.
Ikhithi Yamathuluzi Omthengi: Yini Ongayicela Ukuze Ulawule Inqubo Lokhu akulona uhlu lokuhlola "khetha ifekthri". Kuyikhithi yamathuluzi "yokulawula ukuhamba komsebenzi".
Cela Imephu Yenqubo Imboni engabonisa imephu yokukhiqiza yesinyathelo nesinyathelo (ngisho nelilula) ivamise ukuba nokuhleleka kwangaphakathi okucacile kunaleyo ebonisa izithombe zomkhiqizo kuphela.
Cela Imininingwane Ebalulekile Yokwakha Ngokubhala Qinisekisa uhlobo lokuthunga, indlela yokuqinisa, isakhiwo sempande yebhande, isitayela sokufaka uziphu, nezinto ezibalulekile. Uma kubalulekile ekusebenzeni, akufanele kuphile kuphela enkumbulweni yomuntu.
Cela izindawo zokuhlola ze-QC kanye namarekhodi esampula Awuceli isithembiso sekhwalithi ephelele. Uyabuza ukuthi bayakala, bayarekhoda, futhi benze okuthile. Lowo mehluko mkhulu.
Qinisekisa Ukupakisha Okujwayelekile Kusenesikhathi Ikakhulukazi izikhwama ezihlelekile, vumelana ngendlela yokupakisha, imithetho yokugoqa, okufakwayo, kanye nezidingo zebhokisi. Ukupakisha yilapho umumo ungonakaliswa buthule.
Isiphetho: Ukukhiqiza Kuwuchungechunge Lokulawula, Akusona Isikhathi Sokuthunga Isikhwama "asenziwe" esinyathelweni sokuthunga sodwa. Kwenziwa ngochungechunge lwezinqumo ezikhiyiwe: izinto eziziphatha ngendlela ebikezelwayo, amaphethini ahlangana ngokuhlanzekile, ukusika okugcina i-geometry, ukuthunga okuhlala kungashintshi, ukuqinisa okulandela izindlela zokulayisha, i-hardware efana nokusetshenziswa kwangempela, kanye nezindawo zokuhlola ze-QC ezibamba ukukhukhuleka ngaphambi kokuba kube inkinga yokuthunyelwa.
Uma uqonda ukuthi inqubo yokukhiqiza izikhwama isizophela, awugcini nje ngokugunyaza isampula—ugunyaza isistimu. Futhi yileyo ndlela othola ngayo ukukhiqizwa kwenqwaba okuzizwa kuyisicefe ngendlela engcono kakhulu: engaguquki, ebikezelwayo, futhi elungele ukuthunyelwa ngaphandle kwedrama.
Imibuzo Evame Ukubuzwa 1) Yiziphi izigaba ezibalulekile ohlelweni lokukhiqiza izikhwama? Inqubo yokukhiqiza izikhwama iqala ngomfushane womkhiqizo kanye nephakethe lobuchwepheshe elichaza izilinganiso, ukubekezelela, nezinto zokwakha. Okulandelayo, izimboni ziqinisekisa izindwangu nezinsiza, bese zenza ukuhlola okungenayo ukuze kulawuleke amaphutha nokuhluka kwemibala. Ukusika kanye nama-sub-assemblies kukhiya ukunemba kwephaneli nokwenza kube lula ukuhlanganisa kamuva. Ukuthunga okuyinhloko, ukuqinisa, nokuhlanganiswa kwehadiwe kwakha ukuqina nokusebenza. I-QC esemgqeni, i-QC yokugcina, nemithetho yokupakisha iqinisekisa ukuthi amayunithi amaningi afana nezinga eligunyaziwe ngaphambi kokuthunyelwa.
2) Kungani isampula ngezinye izikhathi libukeka lingcono kunokukhiqiza ngobuningi? Amasampuli avamise ukwenziwa kancane futhi ngochwepheshe abanamakhono aphezulu, kuyilapho inqwaba igijima ngokushesha ngama-opharetha amaningi nokunye okuguquguqukayo. Uma izinto zokwakha, izindinganiso zokuthunga, nezikhundla zokuqinisa zingakhiyiwe ngokubhala, ulayini wokukhiqiza ungase uhumushe isakhiwo ngendlela ehlukile. Ukuxuba inkatho yezinto ezibonakalayo kungase futhi kubangele umehluko wethunzi kanye nokungezwani kwesandla okungahambisani. Enye inkinga evamile ukukhukhuleka kwenguqulo phakathi kwamaphethini agunyaziwe namafayela okukhiqiza. I-QC eqinile yomugqa yiyona evimbela iphutha elilodwa elincane ukuthi liphindaphinde izinkulungwane zezikhathi.
3) Yimaphi amasheke ekhwalithi abaluleke kakhulu kumajosaka nezikhwama ezithwalayo? Gxila ku-strap-root futhi ubambe amandla okunamathiselwe ngoba lawa amaphuzu avame ukuhluleka ngaphansi komthwalo. Hlola ukusebenza kuziphu ngokushelela, ukuqondanisa, nokumelana nokwehlukana phakathi nokushuba. Qinisekisa ukuvumelana kokuthunga nokunemba kokuqinisa ezindaweni zokucindezeleka njengamahange ewebhu namakhona aphansi. Qinisekisa ukuhambisana kwezingxenyekazi zekhompuyutha ukuze amabhakede abambe futhi izilungisi zingasheleli. Uhlelo olulula olusekelwe kunqubo ye-QC (olungenayo + olusemgqeni + okokugcina) ngokuvamile ludlula "ukuhlola kokugcina kuphela."
4) Abathengi bangawanciphisa kanjani amaphutha afana noziphu onamagagasi, ukuthungwa okugwegwile, nokulingana okungekuhle? Iningi lamaphutha abonakalayo livela ekukhukhuleni kwesigaba sangaphambi kwesikhathi: ukuhluka kokusika, ukungafani kwephethini, noma izinkomba zokuqondanisa ezingacacile. Abathengi kufanele badinge izindinganiso zokwakha ezibhaliwe zobude bokuthunga, isibonelelo somthungo, indlela yokufaka uziphu, nokubekwa kokuqinisa. Ama-sub-assemblies kufanele ahlolwe ngaphambi kokuvalwa komzimba okokugcina ukuze amaphutha abanjwe kusenesikhathi. I-QC esemgqeni kufanele iqaphe ukulinganisa, ukuqina kweziphu, nokungaguquguquki kokuthunga ngesikhathi sokukhiqiza. Imibandela ecacile yesici iphinde inciphise izingxabano futhi isheshise isenzo sokulungisa.
5) Ukwenziwa kwezikhwama kuthatha isikhathi esingakanani kusukela ekuvunyweni ukuya ekuthunyelweni? Isikhathi sokuhola sincike ekulungeni kwezinto ezibonakalayo, ekubuyekezweni kwesampula, nobunzima bokukhiqiza—hhayi nje isivinini sasembonini. Izindwangu ezidaywe ngokwezifiso, ama-coatings akhethekile, noma izingxenyekazi zekhompuyutha zangokwezifiso ngokuvamile zinweba imigqa yesikhathi. Ukubuyekezwa kwamasampula amaningi nakho kungabambezela ukukhiqiza ngenxa yokuthi amaphethini nezicaciso kufanele zivumelaniswe kabusha. Izikhwama eziyinkimbinkimbi ezinama-sub-assemblies amaningi kanye nezinyathelo zokuqinisa zidinga ukuhlela okuzinzile kanye ne-QC. Indlela eshesha kakhulu ukukhiya ama-specs kusenesikhathi futhi uvimbele ukusebenza kabusha ngezilawuli eziqinile zomugqa.
Izithenjwa I-TM8 Test Method for Colorfastness to Crocking, AATCC Technical Committee, American Association of Textile Chemists and Colorists (AATCC), AATCC Standards & Publications
I-ISO 105-C03 Textiles - Ukuhlolwa kokushesha kombala - Ingxenye C03: Ukushesha kombala ekuwashweni, ISO/TC 38, Inhlangano Yamazwe Ngamazwe Yokumisa (ISO), Ikhathalogi Yamazinga e-ISO
Indlela Yokuhlola Ejwayelekile ye-ASTM D5034 Yokuphula Amandla Nokwelulwa Kwezindwangu Zendwangu (Ukuhlolwa KweGrab), Ikomidi le-ASTM D13 le-Textiles, i-ASTM International, i-ASTM Standards Database
I-YKK ihlola izixhumi zayo ukuze iqinisekise ikhwalithi, Ithimba Lezokuxhumana le-YKK Americas, i-YKK Americas Group, i-YKK Americas Technical Article/Igumbi lezindaba
Izindlela Zokuhlola Umkhiqizo: Izindlela Zokuhlola Uziphu (ezisekelwe ku-JIS-S3015 kanye ne-ASTM D2061), Iqembu le-YKK Fastening Products, I-YKK Corporation, Izindlela Zokuhlola Umkhiqizo we-YKK (Ukusekelwa Kobuchwepheshe)
Ukushesha kombala ngokochungechunge lwe-ISO 105, Umnyango Wokuhlola we-Centexbel, i-Centexbel (Isikhungo Sokucwaninga Sendwangu Nepulasitiki saseBelgian), Ikhasi Lesiqondiso Sokuhlola I-Centexbel
I-ISO 105-B04 ne-B10: Isimo Sezulu Sezindwangu, Ithimba Lezobuchwepheshe Le-Atlas, Ubuchwepheshe Bokuhlola Okubalulekile Kwe-Atlas, Isikhungo Solwazi Se-Atlas (Ibhulogi Yesimo Sezulu)
I-ASTM D5034 Uhlolojikelele Lokuhlola Namanothi Ohlelo, Ithimba Lobunjiniyela Bezinhlelo Zokusebenza, i-Instron, Ilabhulali Yezixazululo Zokuhlola ze-Instron
I-Process Intelligence: Indlela Yokulawula Imiphumela Lokho "ukukhiqiza izikhwama" kusho ngempela ekusebenzeni Ukukhiqiza izikhwama akuwona “ukusika nokuthunga.” Kuwukulandelana kwezinqumo ezikhiyiwe ezishintsha izinto eziguquguqukayo zibe yimiphumela ephindaphindwayo. Okulethwa yifekthri kwangempela ukungaguquguquki: ukwakheka kwesampula egunyaziwe, ukusebenza, kanye nesiphetho kukhiqizwe kabusha ezinkulungwaneni zamayunithi ngaphakathi kokubekezelela okuchaziwe. Uma umphakeli engakwazi ukuchaza ukuthi ulawula kanjani okokufaka, okunikezwayo, nezindawo zokuhlola, umphumela ngokuvamile uba yinqwaba engaqageleki—kungakhathaleki ukuthi isampula libukeka lilihle kangakanani.
Ikhwalithi idaleka kanjani (futhi ilahleke) phakathi nokuhamba komsebenzi Ikhwalithi idalwe phezulu komfula. Ukunemba kwephakethe lobuchwepheshe nokubekezelelana kuvimbela ukukhukhuleka; ukuhlola okungenayo kuvimbela ukuhlukahluka komthunzi kanye nezingxenye ezibuthakathaka; ukunemba kwephethini kanye ne-notch logic ivikela ukulinganisa; ukusika izingidi zejometri; ama-sub-assemblies anciphisa ubunzima besigaba sekwephuzile; amazinga okuthunga azinzisa ubude bomthungo kanye nokushuba; ukuqinisa kulandela izindlela zokulayisha; ukuhlanganiswa kwehadiwe kuvikela ukusebenziseka; ku-line QC imisa ukukhubazeka kwesistimu kusenesikhathi; imithetho yokupakisha ivikela ukubukeka nokuma ngesikhathi sokuthutha.
Kungani inqwaba ihluka kumasampuli (igebe lokuphindaphinda) Amasampuli avame ukwakhiwa kancane futhi ngochwepheshe abanamakhono aphezulu, kuyilapho inqwaba igijima ngesivinini sokukhiqiza nama-opharetha amaningi nokuguquguquka okwengeziwe. Igebe lokuphindaphinda livame ukuvela kwesinye sezizathu ezine: imininingwane engakhiyiwe (iwebhu, igwebu, ihadiwe, izindinganiso zokuthunga), i-drift yenguqulo (ukungafani kwephethini/okucacile kuwo wonke amaqembu), ukuxuba inkatho yezinto ezibonakalayo (umthunzi nokushintsha kokuzizwa), noma ubuthakathaka emugqeni we-QC (amaphutha esikalini ngaphambi kokuba noma ubani awalungise). Phatha isampuli yokukhiqiza ngaphambilini “njengezinga lesistimu” futhi udinga ukucaciswa okufanayo, izinto zokwakha, nezindawo zokuhlola esikalini.
Option logic: yini ongakhetha uma ukusebenza kubalulekile Uma okubalulekile kwakho kuwukungaguquguquki kwenqwaba, beka phambili ukubekezelelana okucacile, izinto eziningi ezizinzile, neziqondiso zokuthunga eziphindaphindwayo ngaphezu kwezici zokuhlobisa. Ezikhwameni ezithwala imithwalo, gxila ekwakhiweni kwe-strap-root, isibambo sokubambelela, ukuqinisa phansi, nokuhambisana kwe-buckle-webbing. Ukuze uthole ukubukeka kwe-premium, gxila ekulawuleni ukuma kwephaneli, ukuzinza kokufakwa kweziphu, izindlela zokuqondanisa uphawu lwebhrendi (ama-jigs/izifanekiso), nokubamba izimiso eziyisisekelo ezivimbela ama-coating scuffs noma izimpawu ezikhanyayo.
Abathengi abacatshangelwayo kufanele bakhiye ngaphambi kokukhiqiza ngobuningi Ngaphambi kokuthi ugunyaze inqwaba, khiya “amasango ezinqumo ayisikhombisa” ngokubhala: imithetho yendwangu nethunzi, ama-webbing/foam/stiffener specs, amamodeli ezingxenyekazi zekhompuyutha nokuqedwa, ubude bomthungo nokubekwa okuqinisayo, ukubuyekezwa okugunyaziwe kwephethini/i-spec, izindawo zokuhlola ze-QC ezisemugqeni kanye nemikhawulo engasebenzi kahle, kanye nezindinganiso zokupakisha ezilondoloza umumo. Lezi zilawuli zenza okuningi ukuvikela imiphumela yokulethwa kunanoma isiphi isithembiso sasefekthri esisodwa.
Isignali yethrendi: kungani ukucaca kwenqubo kuba i-KPI entsha yomthengi Njengoba imikhiqizo ihamba ngokushesha futhi imijikelezo yomkhiqizo iba mfushane, abathengi baya ngokuya beklomelisa amafekthri asebenza njengamasistimu, hhayi ama-workshop. Umkhuba uyasuka kokuthi "ungakwazi ukuwenza?" ukuze “ungayikhiqiza kabusha ngokwethembeka, ubhale phansi izilawuli, futhi uvale iluphu lapho kuvela izinkinga?” Ukubonakala kwenqubo—imininingwane ecacile, izindawo zokuhlola ezirekhodiwe, izindawo eziningi ezilandelekayo, nesenzo sokulungisa ngokushesha—sekuyinzuzo yokuncintisana ngoba kunciphisa ukusebenza kabusha, ukubambezeleka, nobungozi besithunzi.
Ukuthobela kanye nobungozi: okubalulekile ngaphandle kokukwenza kube nzima kakhulu Ngisho noma isikhwama singewona umkhiqizo olawulwayo wezokwelapha noma wokuphepha, abathengi basabhekene nezingozi ezihlobene nokuthobela: izinto ezikhawulelwe kuma-coatings nama-trim, ukunemba kwamalebula, nezimangalo zokusebenza njengokuthi “ukungangeni kwamanzi” noma “imisebenzi enzima.” Indlela ephephe kunazo zonke iwukuvumelanisa izimangalo nemibandela evivinywayo, ukugcina ukucaciswa kwezinto ezibonakalayo kulandeleka kumaqoqo, nokuqinisekisa ukuthi ukuhlola okuphumayo kuqinisekisa ukulebula, ukupakishwa, nokuvumelana kwemibhalo ngaphambi kokuthunyelwa.
