ISISHWANKATHELO ESIFUTSHANE
Inkqubo yokwenziwa kwengxowa yinkqubo elawulwayo yokuhamba komsebenzi ukusuka kwimveliso emfutshane kunye nepakethe ye-tech ukuya ekuhlolweni kwezinto, ukwenza ipateni, ukusika, ukubeka uphawu, ii-sub-assemblies, ukuthunga okuphambili, ukuqinisa, ukufakwa kwe-hardware, iindawo zokuhlola ze-QC, ukupakisha kunye nokuthunyelwa. Umgangatho wobuninzi uxhomekeke kumasango asixhenxe esigqibo: iqashiso lelaphu kunye nolawulo lomthunzi, i-webbing evaliweyo / i-foam specs, ukuhambelana kwe-hardware, imigangatho yokuthunga ephindaphindayo, ulawulo olungqongqo lwenguqulo phakathi kwesampuli kunye nemveliso, esebenzayo kumgca we-QC, kunye nemithetho yokupakisha ekhusela imilo kunye nokugqiba. Ukuqonda la manyathelo kunceda abathengi bathintele iziphene eziqhelekileyo (i-wavy zippers, ukuthungwa okugoso, i-asymmetry, ukungaphumeleli kwe-hardware) kunye nokunciphisa umngcipheko wexesha elikhokelayo ngokuzinzisa izinto, imigangatho yokwakha, kunye namanqaku okuhlola kwangaphambili.
Uninzi lwabantu lucinga ukuba ukwenziwa kweebhegi ngokusisiseko “kusikwa ilaphu, lithunge, liyithumele ngenqanawa.” Yinto efanayo njengokuthi imoto "yintsimbi kunye namavili nje." Kwiifektri zangempela, inkqubo yokuvelisa ingxowa yintambo yamasango esigqibo: i-specs yezinto eziphathekayo, ukuchaneka kwepatheni, ukuchaneka kokusika, ukuthunga ukuhambelana, ukuqiniswa kwengqiqo, ukusebenza kwe-hardware, kunye neendawo zokujonga umgangatho ogqiba ukuba imveliso eninzi ihambelana nesampuli-okanye ijika ibe yimnyhadala wokubuyiswa okucothayo / ukubuyisela imali.
Esi sikhokelo sichaza indlela iingxowa ezenziwe ngayo, inyathelo ngesinyathelo, kunye nolawulo olusebenzayo olubalulekileyo kwimveliso yangempela. Ibhalelwe ukunceda abathengi, abaphathi bemveliso, kunye namaqela okukhangela aqonde apho umgangatho wenziwa khona, apho ulahleke khona, kwaye yintoni omawuyibukele phambi kokuba uzibophelele kwii-odolo ezininzi.
Yintoni iBag Manufacturing ebandakanya ngokwenene
Ukwenziwa kweengxowa akuyonkqubo “yenkqubo” enye. Yinkqubo eyahluka ngohlobo lwengxowa, umsebenzi, kunye nobunzima.
Kutheni iNkqubo iTshintsho phakathi kweentlobo zeBag
Isikhwama esilula sokutsala kunye ne-backpack yokuhamba singabelana ngomatshini wokuthunga, kodwa ababelana ngeprofayili yomngcipheko ofanayo. Ubhaka wongeza iindawo ezithwele umthwalo, iileyiti zegwebu, iiankile zewebhu, kunye nehardware ekufuneka isinde kwimijikelo yoxinzelelo ephindaphindiweyo. A laptop bag yongeza ukuchaneka kokubekwa kwe-padding kunye nokuzinza komfanekiso. Isingxobo se-tote sihlala sixhomekeke ekuthungeni ukucoceka kunye nokuziphatha kwelaphu ngaphezu kwe-hardware.
Eyona njongo ingundoqo kuyo yonke iFactory
Nokuba yeyiphi na isitayile sebhegi, umsebenzi ophambili wefektri uhambelana: ukwenza ibhegi #1, #500, kunye ne-#5,000 ijonge kwaye yenze okufanayo, ngaphakathi kokunyamezela okuchaziweyo. Oko kungaguquguquki akuphunyezwa “ngokuzama ngamandla.” Iphunyezwa ngokulawula amagalelo kunye nokutshixa izigqibo ngexesha elifanelekileyo.
Inyathelo loku-1: IMveliso emfutshane kunye neNkcazelo yeNkcazo yokusetyenziswa
Phambi kokuba naliphi na ilaphu lisikwe, ingxowa elungele ukuvelisa iqala njengesitshixo esiyimfuneko.
Yintoni efuna ukuchazwa kwangaphambili
Isishwankathelo esisebenzayo ngokuqhelekileyo sibandakanya ukusetyenziswa okucetywayo (ukuthwala imihla ngemihla, ukuhamba ngaphandle, ukuhamba), uluhlu lomthwalo ojoliswe kuwo, ubukhulu kunye namagumbi, imisebenzi yepokotho, isimbo sokuvula (i-zip, i-roll-top, i-flap), indlela yokubeka uphawu, iithagethi zemibala, kunye neemfuno zokuthotyelwa ukuba kufanelekile.
Kwenzeka Ntoni Xa iNgcaciso ingacacanga
Izimvo ezingacacanga zidala uhlaziyo olungenasiphelo. Ufumana isampulu "ebonakala ilungile," kodwa isambuku siveza imiba esebenzayo: imitya yokutshintsha phantsi komthwalo, iipokotho zigxumeke, ii-zippers wave, kunye nokuwohloka kwemilo. Kwangethuba umthengi echaza okulindelweyo kwintsebenzo, zimbalwa izilungiso ezinexabiso eliphantsi ezenzeka kamva.
Inyathelo lesi-2: Ipakethe yeTekhnoloji kunye nokuSetwa koNyamezelo
Ipakethe yetekhnoloji ijika umbono ube ngumyalelo wokwenziwa ophindaphindwayo.
Yeyiphi iPakethi yeTekhnoloji eLungele iMveliso ekufuneka iqulathe
Ipakethe ye-tech eqinile idla ngokubandakanya imizobo yobukhulu, amanqaku okulinganisa, ukunyamezela okwamkelekileyo, iinkcukacha ze-stitch, izibonelelo ze-seam, i-laphu kunye ne-accessory speciations, amanqaku okwakhiwa kwephaneli, iindawo zokuqiniswa, kunye nemiyalelo yokubeka uphawu. Ikwachaza apho ukubekwa khona ngokuchanekileyo kwaye apho ukwahluka okuncinci kwamkelekileyo.
Ukunyamezelana Asikuko Ukuzikhethela
Ukuba umzi-mveliso uqikelela ukunyamezelana, imveliso eninzi iya kuphambuka. Ukunyamezelana yindlela umthengi kunye nomthengisi abavuma ngayo ukuba "inguqu eyamkelekileyo" ibonakala njani. Ngaphandle kwabo, uhlolo ngalunye luba yingxabano.
Inyathelo lesi-3: Ukukhethwa kweMathiriyeli kunye nokucaciswa kweCandelo
Izixhobo zichaza zombini ulwakhiwo lweendleko kunye nokusebenza. Kodwa okona kubaluleke kakhulu, bachaza into ekwaziyo ukuvelisa umzi-mveliso ngokuqhubekayo.
Ilaphu eliPhambili kunye noKhetho lweLining
Iimpahla zengxowa eziqhelekileyo ziquka ipolyester, inayiloni, i-canvas, i-PU-based synthetics, kunye nokwahluka okwenziwe ngokutsha njenge-RPET. Ngamnye uziphatha ngokwahlukileyo phantsi kokusika, ukuxinana kokuthunga, kunye neenkqubo zokushisa. Iileyile zinokuba zilukiwe nje, izinto ezigqunyiweyo, okanye iileya ezicwangcisiweyo ngokuxhomekeke kwinjongo yengxowa.
I-Webbhing, i-Foam, kunye ne-Structural Layers
Abaninzi iingxowa ziyasilela kuba abathengi bagxininisa kwindwangu yangaphandle kwaye bangayihoyi "izinto ezingabonakaliyo" ezithwala umthwalo. Amandla ewebhu, ukuxinana kwamagwebu, ukuqina kokuqina, kunye nezixhobo zebhodi zichaza indlela ibhegi eziva ngayo, ibambe imilo, kwaye isinda kuxinzelelo lwemihla ngemihla.
I-Hardware kunye ne-Trim
Iiziphu, amaqhosha, izilayidi, i-D-rings, i-snaps, i-hook-and-loop, kunye nokutsalwa ziibhotile zokusebenza. Ingxowa enkulu ene-hardware ebuthathaka iseyingxowa ebuthathaka. Iimpawu ze-Hardware kufuneka zibandakanye ubungakanani, imathiriyeli, ukugqiba, kunye nokusebenza okulindelweyo njengokuguda kunye nokuchasana nokuguqulwa.
Inyathelo lesi-4: Uhlolo lweMathiriyeli engenayo (IQC)
Iifektri ezitsiba uhlolo olungenayo ngokusisiseko zingcakaza ukuba yonke i-roll kunye nebhetshi ilungile. Ayiyomveliso leyo. Lithemba elo.
Yintoni i-IQC eHlola ngokuqhelekileyo
Uhlolo olungenayo luhlala lujonga ukungaguquguquki komthunzi welaphu, iziphene ezingaphezulu, ukufana kwengubo, umngcipheko wokuncipha, kunye nokuziva komzimba okusisiseko. Kwihardware, ijonga ukusebenza, ukugqiba, kunye neziphene ezicacileyo. Kwi-foam kunye ne-webbing, ijonga ubukhulu kunye nokungaguquguquki.
Ulawulo loMthunzi kunye noLawulo lweBatch
Ukwahluka kombala kwiibhetshi kunokudala "ukuthunyelwa kweethoni ezimbini" apho iiphaneli ezivela kumaqashiso amalaphu ahlukeneyo zingahambelani phantsi kokukhanya kwendalo. Iifektri ezilungileyo zilebhile amaqashiso amalaphu, ukulawula imithetho yokuxuba, kunye nokucwangcisa ukusika ukunciphisa umngcipheko womthunzi.
Inyathelo lesi-5: Ukwenza iPateni kunye nokuHlenga
Iipatheni yiplani yengxowa. Ukuba ipateni ayilunganga, yonke into esezantsi ibiza kakhulu.
Ukuchaneka kwePateni kumisela iMilo kunye nokuLula kweNdibano
Ipatheni ibandakanya iimilo zephaneli, iinotshi, izibonelelo zomthungo, kunye namanqaku olungelelwaniso. Iinotshi azihombisi. Babeka ingqiqo. Xa iipateni zivaliwe, abaqhubi bokuthunga bahlawulela, bedala ukuphazamiseka kunye nokubonakala okungahambelaniyo.
UHlelo lweeNguqulelo zoBubungakanani
Ukuba ibhegi iza ngobukhulu obuninzi, imithetho yokuhlela imisela indlela isikali sepateni. Ukuhlelwa kakubi kudala imilinganiselo engathandekiyo, iipokotho ezingalunganga, okanye iindawo zokuncamathisela zemitya ezitshintsha ngeendlela ezitshintsha intuthuzelo kunye nokulinganisela komthwalo.
Inyathelo lesi-6: Ukwenziwa kwamanqaku kunye noCwangciso lokuSetyenziswa kwezinto
Ukucwangcisa isiphawuli yindlela iifektri zemaphu yeepateni zamaqhekeza kwilaphu ukwandisa isivuno.
Kutheni i-Marker Planning ibaluleke ngaphezu kweendleko
Ucwangciso olululo lwamanqaku lukwaxhasa ukungaguquguquki. Ichaza ukujongwa kwephaneli, echaphazela isalathiso se-sheen yelaphu, isalathiso esilula, kunye nendlela ibhegi yokugqibela ejongeka ngayo phantsi kokukhanya. Ikwanqanda ukungahambelani okungacetywanga kwizinto ezinepateni okanye ezenziweyo.
Imingcipheko eqhelekileyo kuCwangciso lwaMakishi
Ukuba ilaphu linendlela yokuqondisa okanye i-coating, i-orientation engalunganga ingabangela ukungafani okubonakalayo phakathi kweepaneli. Kwilaphu elinepateni, ukungahambi kakuhle kukhangeleka ngokukhawuleza.
Inyathelo lesi-7: Ukusika (i-Manual vs CNC) kunye noLawulo lwe-Edge
Ukusika linyathelo lokuqala lomzimba elivala imilo.
Ukusika ngesandla
Ukusika ngesandla kuyaguquguquka kwaye kuqhelekileyo kwimitsi emincinci. Kuxhomekeke kakhulu kwisakhono somsebenzisi. Ingachaneka, kodwa ukwahluka kuyanda ukuba inkqubo ikhawuleziswa.
I-CNC okanye i-Automatic Cutting
Ukusika kwe-CNC kunokuphucula ukuhambelana kunye nokunciphisa impazamo yomntu. Iluncedo ngakumbi kwiiodolo ezinomthamo ophezulu kunye neemilo ezinzima. Ikwanceda ukuphinda-phinda phakathi kohlengahlengiso, kucingwa ukuba kusetyenziswe ifayile efanayo kunye nokuseta.
UkuQeda koMda kunye noLawulo lokuchasana ne-Anti-Fray
Ezinye izinto zenza lula. Iindlela zokusika kunye nomcimbi wokuphatha umda. Iziphelo zokusika ubushushu, ukuvala imiphetho yelaphu apho kufanelekileyo, kwaye iinkqubo ezifanelekileyo zokubopha zinciphisa ukonakala kwaye ziphucule ukuqina kwexesha elide.
Inyathelo lesi-8: Imisebenzi yokuFaka uphawu (Ushicilelo, ukuhombisa, iilebhile)
Ukumakisha akukho nje ukuhombisa; yingozi yenkqubo kuba ihlala isenzeka phambi kwendibano yokugqibela.
Ukushicilela
Ushicilelo lwesikrini, ukuhanjiswa kobushushu, ukuthotywa kwexabiso, okanye ezinye iindlela zoshicilelo nganye inokuqina okwahlukileyo kunye neemfuno zenkqubo. Iinkqubo ezisekwe kubushushu zinokugqwetha amalaphu agqunyiweyo okanye zishiye “amanqaku aqaqambileyo.”
Imihombiso kunye neePatches
I-Embroidery yongeza ubukhulu kwaye inokubangela i-puckering ukuba ilaphu alizinziswanga. Iipetshi kunye neelebhile zifuna ulawulo lolungelelwaniso; ukubekwa endaweni engafanelekanga sesinye sezizathu eziqhelekileyo zokuphinda kusetyenzwe kwakhona.
Ileyibhile kunye noLungiselelo lweThegi
Iileyibhile ezilukiweyo, iilebhile zokhathalelo, iithegi zokuxhoma, kunye neebhakhowudi kufuneka ziqinisekiswe kwangoko. Utshintsho olusemva kwexesha apha lunokulibazisa ukupakisha kunye nokuthunyelwa.
INyathelo 9: Ii-Sub-Assemblies (Injini ezolileyo yeMveliso)
Ukuveliswa kwengxowa yanamhlanje kuxhomekeke kwimigca ye-sub-assembly ukugcina indibano ephambili ngokukhawuleza kwaye ihambelana.
IiNdibano ezingaphantsi eziqhelekileyo
Iipokotho, iipaneli zeziphu, iintambo zamagxa, iipaneli zangasemva, iipetshi zokuqinisa, kunye namagumbi angaphakathi ahlala adityaniswa ngokwahlukileyo. Oku kunciphisa ubunzima kumgca oyintloko kwaye kunceda ukulawula umgangatho ukubamba imiba kwangaphambili.
Kutheni ii-Sub-Assemblies zinciphisa iziphene
Ukuba umzi-mveliso ujonga iziphene kuphela ekugqibeleni, sele kusemva kwexesha. Iindibano ezincinci zivumela ukutshekishwa okugxilwe ngaphambi kokuba iindawo ezininzi zidityaniswe ngokusisigxina.
Inyathelo le-10: Ukuthunga okuphambili kunye neNdibano
Yilapho isikhwama siba yingxowa-kwaye apho imiba emininzi "efihlakeleyo" ibonakala khona.
Ukuhambelana komthungo kunye noLawulo lweTension
Ubude bomthungo, ukuxinana kwentambo, kunye nokulungelelaniswa komthungo kuchaza imbonakalo kunye namandla. Ukuxinezeleka kakhulu kunokubangela i-puckering kunye nokuphazamiseka; ukukhululeka kakhulu kunokukhokelela kwimithungo ebuthathaka kunye nemisonto yentambo.
Iintlobo zokwakha komthungo
Imithungo eyahlukeneyo (i-plain seam, i-seam eboshiweyo, i-folded seam) isebenza ngeenjongo ezahlukeneyo. Iingxowa zangaphandle zihlala zisebenzisa i-binding ukukhusela edge. Izithungo ezithile zikhethwa ngenxa yokuba zikhangeleka zicocekile; abanye ngenxa yokuba besinda ekuxhatshazweni.
Ulungelelwaniso kunye noLawulo lweSymmetry
Ibhegi ebonakala "icinywe kancinci" ihlala inephaneli yokulungelelaniswa kwe-drift. Oku kunokuvela ekusikeni ukwahluka, imiba yepateni, okanye ukungangqinelani komsebenzisi. Ukudityaniswa okuhle kusebenzisa izikhokelo, iinotshi, kunye neendawo zokujonga ukugcina i-symmetry izinzile.
INyathelo 11: Ukomelezwa kweMisebenzi (Apho Ukuqina Kwakhelwe)
Ukuba isikhwama kulindeleke ukuba sithwale ubunzima, ukuqiniswa akukhethi.
IiNdawo zoQinisekiso eziqhelekileyo
Phatha iindawo zokuncamathisela, iingcambu zemitya yamagxa, iikona ezisezantsi, iiankile zewebhu, iziphelo zeziphu, kunye neendawo zoxinzelelo kwiikona zepokotho ziindawo eziqhelekileyo zokuqinisa.
Iindlela zokuqinisa
Iifektri zinokusebenzisa i-bar-tack stitching, i-box-X stitches, i-backing patches eyongezelelweyo, ukuthungwa kabini, okanye i-webbing. Isitshixo asiyiyo "imithungo engaphezulu." Isitshixo kukuqiniswa okuchanekileyo kwindlela yomthwalo ochanekileyo.
Ingcamango yeNdlela yoMthwalo
Xa ibhegi iphakanyisiwe, umthwalo uhamba kwiindawo ezithile. Ukuba ukuqiniswa kufakwe ngokungacwangciswanga, isikhwama sisengaphumeleli-nje kwindawo eyahlukileyo. Isikhwama esilungiselelwe kakuhle sihambisa umthwalo ngokufanelekileyo kwaye sigwema "uxinzelelo olunzima" amanqaku.
Inyathelo le-12: Ukufakela i-Hardware kunye nokuDityaniswa kokuSebenza
I-Hardware ifakwe kade, kodwa inokudala ukungaphumeleli kwenqanaba lamva ukuba ayilawulwa.
Ufakelo lweZiphu
Iiziphu kufuneka zihambe kakuhle ngaphandle kokuphazamiseka kwamaza. Iiziphu ze-Wavy zihlala zivela kwintlupheko yokuthunga engalinganiyo, umahluko wolulo lwephaneli, okanye ukungahambi kakuhle ngexesha lofakelo.
Ii-Buckles kunye ne-Adjustment Systems
Amaqhosha kufuneka alingane ububanzi bewebhu ngokuchanekileyo kwaye abambe phantsi koxinzelelo ngaphandle kokutyibilika. Ukuba i-webbing ingqingqwa kakhulu okanye incinci kakhulu kuyilo lwe-buckle, ukusebenza kuyasokola.
Isinyithi kunye nokuQeda uMgangatho
Ukuba iindawo zentsimbi azigqitywanga kakuhle, zinokugqwala, zikrweleke, okanye zibe nombala. Nakwiindawo ezingezizo ezaselwandle, ukucolwa ngexabiso eliphantsi kunokwehla ngokukhawuleza kunokuba abathengi belindele.
INyathelo 13: Ulawulo Lomgangatho Wangaphakathi (IPQC)
I-in-line ye-QC kulapho iifektri zithintela iziphene ekunyuseni kwiintlekele ezininzi.
Yintoni i-IPQC ekufuneka ibeke iliso
Ulungelelwaniso lwephaneli, ukuhambelana komthungo, ukubekwa okomeleza, i-pocket symmetry, umsebenzi weziphu, kunye nokumila ngokubanzi ziitshekhi eziqhelekileyo. Ezinye iifektri zikwajonga iindibano ezingahleliweyo ngokuchasene neendawo zokulinganisa ngexesha lemveliso.
Kutheni iitshekhi zeNkqubo zibetha iitshekhi zokugqibela
Ukuhlolwa kokugqibela kunokubamba iingxaki, kodwa akunakuzicima. Ukuba iziphene zicwangcisiwe, i-QC yokugqibela ikuxelela kuphela ukuba inkulu kangakanani ingxaki. Kwi-line QC ikuxelela kwangoko ngokwaneleyo ukuba uyilungise.
Inyathelo le-14: Uhlolo lokugqibela kunye noVavanyo lokuSebenza (FQC)
I-QC yokugqibela kulapho umzi-mveliso uqinisekisa ukuba oko kwaveliswayo kuhambelana nomgangatho ovunyiweyo.
Iitshekhi zenkangeleko
Abahloli bajonga ukucoceka, ukuthunga ukucoceka, ukulungelelaniswa, ukubeka uphawu, kunye nokumila okupheleleyo. Kwiingxowa ezithile, banokujonga kwakhona ukuba ibhegi ime ngokufanelekileyo okanye iyawa.
Iitshekhi ezisebenzayo
Ukuguda kweZiphu, ukutshixa iqhosha, uhlengahlengiso lwentambo, ukuva amandla okubamba, kunye nokusebenziseka kwepokotho kuyajongwa. Kwiibhegi okanye iibhegi ezithwele umthwalo, umthwalo osisiseko okanye iitshekhi zokutsalwa zihlala zibandakanyiwe.
Ukuqinisekiswa koMlinganiselo
Uhlolo lokugqibela lubandakanya imilinganiselo yeesampuli ukuqinisekisa ukuba ibhegi ihlala ngaphakathi kokunyamezela. Oku kubaluleke ngakumbi ukuba ibhegi kufuneka ilungele izixhobo, ukupakishwa, okanye iimfuno zokubonisa ukuthengisa.
Inyathelo 15: Ukupakisha, uVavanyo lweKhathoni, kunye noLungiselelo loThutho
Ukupakisha akuyonto icingelwayo; yinxalenye yokhuseleko lwemveliso kunye nomboniso wophawu.
Ukupakishwa komntu ngamnye
Iindlela eziqhelekileyo ziquka iipolybags, iibhegi zothuli ezingalukwanga, iithegi zokuxhoma, kunye nokufakwa. Indlela eyiyo iyanciphisa i-scuffing, igcina iingxowa zicocekile, kwaye ixhasa umboniso olungele ukuthengisa ukuba kuyimfuneko.
Ukupakishwa kweKhathoni kunye noKhuseleko
Amandla ekhathoni, ukuxinana kokupakisha, kunye nokukhuselwa kwangaphakathi kunempembelelo nokuba iingxowa zifika zityunyuziwe okanye zikhubazekile. Ukuba ibhegi ineepaneli ezicwangcisiweyo, ukupakishwa okungafanelekanga kunokwakheka ngokusisigxina.
Amaxwebhu oThutho kunye nokulandelelwa
Abathengi basoloko befuna uluhlu lokupakisha, iimpawu zeebhokisi, iibhakhowudi, kunye neeleyibhile zokuthumela. Ukulandeleka kukwabalulekile ekusingatheni amabango: ukwazi ukuba yeyiphi ibhetshi kwaye ngowuphi umgca ovelise isiphene konga ixesha ngexesha lesisombululo.
Amasango eSigqibo aSixhenxe athatha isigqibo soMgangatho oMninzi
Ukuba ufuna ukuqikelela ukuba imveliso eninzi iya kuhambelana nesampuli, gxininisa kula masango. Kulapho uninzi lweeprojekthi zihamba kakuhle okanye zingalunganga.
Isango loku-1: I-Material Lot kunye neMithetho yoMthunzi
Buza ukuba alawulwa njani amaqashiso amalaphu kunye nokuba iipaneli zixutywe kwiiqashiso. Umzi-mveliso ongakwaziyo ukuchaza ulawulo lomthunzi ngokucacileyo uyakucela ukuba wamkele ukwahluka okumangalisayo.
Isango lesi-2: I-Webbhing, i-Foam, kunye neeNkcazo zokuQinisekisa zitshixiwe
Ezi zixhobo zangaphakathi kufuneka zichazwe, zingaqikelelwa. Ukuba zihlala "ziza kugqitywa kamva," ukukhululeka kobuninzi kunye nokuqina kuya kuncipha.
Isango lesi-3: IBanga le-Hardware kunye nokuhambelana
I-Hardware "ilungile" kuphela ukuba ihambelana newebhu, umthwalo, kunye nokusetyenziswa okujoliswe kuyo. Qinisekisa iimodeli ezichanekileyo, ubungakanani, kunye nokugqiba kwangoko.
Isango lesi-4: Imigangatho yokuthunga kunye neSikhokelo soMsebenzi
Iifektri ezilungileyo zichaza ubude bomthungo, uhlobo lomthungo, kunye nokubekwa okomeleza kunye nokuqeqesha abasebenzi ngokufanelekileyo. Ngaphandle kwemigangatho, "isitayela somqhubi" siba yinkqubo yakho yekhwalithi, engeyiyo ukuncoma.
Isango lesi-5: Ulawulo lwenguqulo phakathi kweSampuli kunye noBuninzi
Utshintsho oluncinci lwesampulu lunokuphela ngengozi ngexesha lobuninzi ukuba ulawulo lwenguqulelo alunamandla. Umzi-mveliso kufuneka ulandelele ukuba yeyiphi ipateni kunye nohlaziyo oluthile oluvunyiweyo.
Isango lesi-6: Ii-Checkpoints ze-QC eziku-In-line ziyasebenza
Ukuba umzi-mveliso uthetha kuphela nge-QC yokugqibela, bajonga umgangatho emva kokuba sele yenziwe okanye itshatyalalisiwe. Ulawulo lwangaphakathi luphawu lokwenyani lokuqola.
Isango lesi-7: IiNkcazo zokuPakisha zikhusela iMilo kwaye ziGqibe
Imithetho yokupakisha kufuneka iqinisekiswe njengenxalenye yomgangatho wemveliso, ngakumbi kwiingxowa ezicwangcisiweyo kunye nezinto eziboshwe.
Ithala leencwadi leSiphene: Iingxaki zeMveliso yeBag eqhelekileyo kunye neMithombo yazo
Le yinxalenye yamanqaku amaninzi ayitsibayo. Kodwa ukuqonda isiphene kulapho abathengi bayeka khona ukungenzi nto kwaye baqale ukulawula.
Ukuthunga iziphene
Imithungo exengayo, imithungo etsitywayo, ubude bomthungo ongalinganiyo, ukukrazula, kunye nemigca egoso kaninzi iphuma kuxinzelelo lwemisonto engalunganga, imiba yeenaliti, iyantlukwano ezoluliweyo, okanye ubuchule obungahambelaniyo bomsebenzi.
Imiba yokuma kunye neSymmetry
Ibhegi ejijwayo, engqiyamayo, okanye ejongeka njenge-asymmetric inokubangela ukungahambelani kwepatheni, ukusika ukukhukuliseka, iimpazamo zendlela yokwalulwa kwephaneli, okanye ukusilela kolungelelwaniso lwendibano. Ezi ziphene azifane zibe nonobangela omnye; ziingxaki zenkqubo.
Ukukhanya kweZipper kunye nokungahambi kakuhle
Iziphu ze-Wavy zihlala zisenzeka xa itheyiphu ye-zipper ityiswa ngokulinganayo, iiphaneli zolule ngokwahlukileyo, okanye ukutsalwa koxinzelelo kutsala itheyiphu. Ukungalungelelani kakuhle kunokuvela ngenxa yokungajongwa kakuhle okanye ukuhlanganisana ngokukhawuleza.
Iimpazamo zokuBeka uphawu
Iilogo ezilahlekileyo, iilebhile ezigoso, okanye izikhundla zethegi ezingahambelani zihlala zivela kwiijigs ezilahlekileyo, iireferensi ezingacacanga, okanye iitshekhi ezibuthathaka emgceni.
Hardware Ukusilela
Amaqhina aqhekekileyo, izilungelelanisi ezityibilikayo, okanye iintsimbi ezidlekayo zihlala zibuyela emva kumgangatho ombi wemathiriyeli, ukufakwa ngendlela engeyiyo, okanye ukwahluka komthengisi ongavavanywanga. Iziphene ze-Hardware ziyabiza kuba zihlala zifuna ukusetyenzwa kwakhona emva kokuhlanganiswa.
Umonakalo weFabric Surface
I-scuffs, iimpawu ezikhanyayo, imikrwelo yokugquma, okanye amabala ahlala esenzeka ngexesha lokuphatha, iinkqubo zobushushu, okanye ukupakishwa kakubi. Izinto ezigqunyiweyo zijongeka njengeprimiyamu de ziphathwe ngokurhabaxa.
Ukulawulwa koMgangatho wokuhamba komsebenzi: Ukuhlolwa phi kwaye kutheni kubalulekile
Ukuba ufuna ukuqonda ukukhula kwemveliso, qonda ukuba umgangatho ulawulwa njani njengokuhamba komsebenzi.
I-IQC (uLawulo loMgangatho olungenayo)
Umisa ilaphu elineziphene kunye nezincedisi ekungeneni kwimveliso. Oku kuthintela iziphene ezicwangcisiweyo ekubeni "ziqhelekileyo" kumgca.
IPQC (In-Process Ulawulo lomgangatho)
Ubamba imiba ngelixa umgca usebenza kwaye uvumela uhlengahlengiso. Apha kulapho iziphene zithintelwa ukuba zingaphindaphindeki.
I-FQC (uLawulo lomGangatho lokugqibela)
Iqinisekisa ingxowa egqityiweyo ihambelana nemigangatho. Kubalulekile, kodwa akufuneki kube sisihlandlo sokuqala nabani na ejonga umgangatho ngokunzulu.
I-OQC (Ulawulo loMgangatho oluphumayo)
Ijolise ekulungeleni ukuthunyelwa: ubungakanani obuchanekileyo, imigangatho yokupakisha, iilebhile, imeko yebhokisi, kunye namaxwebhu. Oku kunciphisa iingxabano zolungiselelo kwaye kunqanda ukulibaziseka okunokuphetshwa.
Abaqhubi bexesha lokukhokela: Yintoni eneneni ecothisayo iBag Production
Ixesha lokukhokela asilonani elimiselweyo; sisiphumo sezigqibo zakho kunye nolawulo lomboneleli wakho.
Ukuthengwa kwezinto eziphathekayo kunye noQinisekiso
Ukuba ilaphu yidayi ekhethekileyo okanye isambatho esiqhelekileyo, ixesha lokuthenga lilawula. Ukuba i-hardware isiko, inokwandisa umda wexesha.
Imijikelo yeSampulu kunye neeLophu zokuHlaziya
Uhlaziyo ngalunye lunokubangela utshintsho lwepateni, luphinde lusebenze, kwaye luvunywe kwakhona. Izigqibo ezicacileyo zakwangoko zinciphisa iisampulu eziluphu.
Ukucwangciswa komgca kunye nobunzima
Iifektri ishedyuli yemigca esekwe kumthamo, ixesha lonyaka, kunye nobunzima. Iingxowa ezinee-sub-assemblies ezininzi kunye namanyathelo okuqinisa zifuna ukucwangciswa okuzinzile.
Rework Rate
Ukusebenza kwakhona ngumbulali wexesha elithe cwaka. Ukuba i-bulk run yokuqala ineziphene ezifuna ukulungiswa, ishedyuli iyatshintsha ngokukhawuleza. Ulawulo lwenkqubo lolona khuselo lwexesha lokukhokela.
I-Toolkit yoMthengi: Yintoni onokuyicela ukuze ulawule inkqubo
Olu ayiloluhlu lokukhangela "khetha umzi-mveliso". Yisixhobo "sokulawula ukuhamba komsebenzi".
Cela iMaphu yeNkqubo
Umzi-mveliso onokubonisa imephu yokuvelisa ngamanyathelo (nokuba yinto elula) ngokuqhelekileyo inombutho wangaphakathi ocacileyo kunomnye obonisa iifoto zemveliso kuphela.
Buza iiNkcukacha eziPhambili zoKwakha ngokuBhala
Qinisekisa uhlobo lomthungo, indlela yokuqinisa, isakhiwo sengcambu yentambo, isitayile sofakelo lweziphu, kunye nezinto eziphambili. Ukuba ibalulekile ekusebenzeni, akufanele iphile kuphela kwinkumbulo yomntu.
Buza ii-QC Checkpoints kunye neeRekhodi zeSampuli
Awuceli isithembiso somgangatho ogqibeleleyo. Uyabuza ukuba bayalinganisa, barekhode kwaye benze. Loo mahluko mkhulu.
Qinisekisa ukuPakisha okusemgangathweni kwangethuba
Ngokukodwa kwiingxowa ezicwangcisiweyo, vumelana ngendlela yokupakisha, imithetho yokugoqa, ukufakwa, kunye neemfuno zebhokisi. Ukupakisha kulapho imilo inokonakala ngokuzolileyo.
Ukuqukumbela: Ukwenziwa koMveliso likhonkco lolawulo, hayi umzuzu wokuthunga
Ingxowa "ayenziwe" kwinqanaba lokuthunga lodwa. Yenziwe ngekhonkco lezigqibo ezivaliweyo: izinto eziziphatha ngokuqikelelwayo, iipatheni ezihlanganisana ngokucocekileyo, ukusika okugcina ijometri, ukuthunga okuhlala kuhambelana, ukuqiniswa okulandela iindlela zomthwalo, i-hardware ehambelana nokusetyenziswa kwangempela, kunye neendawo zokuhlola ze-QC ezibamba i-drift ngaphambi kokuba ibe yingxaki yokuthumela.
Ukuba uyayiqonda inkqubo yokuvelisa ingxowa ekupheleni, awuvumeli nje isampuli-uvuma inkqubo. Kwaye yindlela ofumana ngayo imveliso eninzi eziva ikruqula ngeyona ndlela ilungileyo: iyahambelana, iyaqikelelwa, kwaye ilungele ukuthunyelwa ngaphandle kwedrama.
I-FAQS
1) Ziziphi izigaba eziphambili kwinkqubo yokuvelisa ingxowa?
Inkqubo yokwenziwa kwengxowa iqala ngokufutshane kwemveliso kunye nepakethe yetekhnoloji echaza imilinganiselo, ukunyamezelana, kunye nezixhobo. Emva koko, iifektri ziqinisekisa amalaphu kunye nezixhobo, emva koko ziqhube uhlolo olungenayo ukulawula iziphene kunye nokwahluka kombala. Ukusika kunye nee-sub-assemblies zokutshixa ukuchaneka kwephaneli kunye nokwenza lula ukudibanisa kamva. Ukuthunga okuphambili, ukuqinisa, kunye nokudityaniswa kwehardware kwakha ukuqina kunye nomsebenzi. I-QC ye-in-line, i-QC yokugqibela, kunye nemithetho yokupakisha iqinisekisa ukuba iiyunithi ezininzi zihambelana nomgangatho ovunyiweyo ngaphambi kokuthunyelwa.
2) Kutheni isampuli ngamanye amaxesha ibonakala ingcono kunemveliso eninzi?
Iisampulu zihlala zenziwe kancinane kwaye ngamagcisa anobuchule obuphezulu, ngelixa isambuku sibaleka ngokukhawuleza nabasebenzisi abaninzi kunye nezinto eziguquguqukayo ezininzi. Ukuba izixhobo, imigangatho yokuthunga, kunye nezikhundla zokuqinisa azitshixwanga ngokubhaliweyo, umgca wokuvelisa unokutolika isakhiwo ngokwahlukileyo. Ukuxutywa kwezinto ezininzi kunokubangela ukungafani komthunzi kunye nokungahambelani kokuziva ngesandla. Omnye umba oqhelekileyo yinguqulelo yenguqu phakathi kweepateni ezivunyiweyo kunye neefayile zemveliso. I-QC eyomeleleyo kumgca we-QC yinto ethintela impazamo enye encinci ukuba iphindaphinde amawaka amaxesha.
3) Zeziphi iitshekhi ezisemgangathweni ezibaluleke kakhulu kwiibhegi kunye neengxowa ezithwele umthwalo?
Gxininisa kwi-strap-root kwaye ubambe amandla okunamathisela kuba ezi zizona ngongoma zokungaphumeleli eziqhelekileyo phantsi komthwalo. Jonga ukusebenza kwe-zipper ukuguda, ukulungelelaniswa, kunye nokuchasana nokwahlukana ngexesha loxinzelelo. Qinisekisa ukuhambelana komthungo kunye nokuchaneka okomeleza kwiindawo zoxinzelelo ezifana neeankile zewebhu kunye neekona ezisezantsi. Qinisekisa ukuhambelana kwehardware ukuze amaqhosha abambe kwaye izilungisi zingatyibiliki. Isicwangciso esilula esisekwe kwi-QC (engenayo + emgceni + eyokugqibela) ihlala ibetha "uhlolo lokugqibela kuphela."
4) Abathengi bangazinciphisa njani iziphene ezinje ngeeziphu zamawavy, ukuthungwa okugoso, kunye nokulingana okungalunganga?
Uninzi lweziphene ezibonakalayo zivela kwi-drift yenqanaba lokuqala: ukwahluka kokusika, ukungahambelani kwepateni, okanye iireferensi ezingacacanga zolungelelwaniso. Abathengi kufuneka bafune imigangatho yokwakha ebhaliweyo yobude bokuthunga, isibonelelo somthungo, indlela yofakelo lweziphu, kunye nokubekwa okomeleza. Iindibano ezincinane kufuneka zijongwe phambi kokuba kuvalwe umzimba wokugqibela ukuze iziphene zibanjwe kwangethuba. I-QC ekwi-line kufuneka ibeke iliso kwi-symmetry, i-zipper straightness, kunye ne-stitch consistency ngexesha lemveliso. Iikhrayitheriya ezicacileyo zesiphene zikwanciphisa iingxabano kunye nesantya sokulungisa isenzo.
I-5) Kuthatha ixesha elingakanani ukuveliswa kweengxowa ukusuka ekuvunyweni ukuthunyelwa?
Ixesha eliphambili lixhomekeke kukulungela izinto, uhlaziyo lwesampulu, kunye nobunzima bemveliso—kungekhona nje isantya somzi-mveliso. Amalaphu adayiwe ngokwesiqhelo, izambatho ezikhethekileyo, okanye ihardware yesiko ngokuqhelekileyo yandisa amaxesha. Uhlaziyo lwesampulu ezininzi lunokulibazisa ukuveliswa kuba iipateni kunye nespekthi kufuneka ziphinde zingqamane. Iingxowa eziyinkimbinkimbi ezinee-sub-assemblies ezininzi kunye namanyathelo okuqinisa zifuna ukucwangciswa okuzinzileyo kunye ne-QC. Eyona ndlela ikhawulezayo kukutshixa i-specs kwangoko kunye nokuthintela ukuphinda kusebenze ngolawulo oluluqilima emgceni.
Izalathiso
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Indlela ye-TM8 yoVavanyo lwe-Colorfastness ukuya kwi-Crocking, iKomiti yezobuGcisa ye-AATCC, i-American Association of Textile Chemists kunye neColorists (AATCC), iMigangatho ye-AATCC kunye noPapasho.
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I-ISO 105-C03 Textiles — Uvavanyo lokukhawuleza kombala — Icandelo C03: Ukukhawuleza kombala ekuhlanjweni, ISO/TC 38 Ikomiti yezobuGcisa ye-ISO, i-International Organisation for Standardization (ISO)
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I-ASTM D5034 Indlela yoVavanyo oluQhelekileyo lokuQinisa Amandla kunye noKwandiswa kweeFabhile zeTela (uVavanyo lwe-Grab), iKomiti ye-ASTM ye-D13 kwi-Textiles, i-ASTM yamazwe ngamazwe, iDatha yeMigangatho ye-ASTM
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I-YKK ivavanya i-fasteners yayo ukuqinisekisa umgangatho, iQela lezoNxibelelwano le-YKK yaseMelika, iQela le-YKK yaseMelika, i-YKK yaseMelika iNqaku loBugcisa / igumbi leendaba
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Iindlela zoVavanyo lweMveliso: Iindlela zoVavanyo lweZipper (ezisekelwe kwi-JIS-S3015 kunye ne-ASTM D2061), iQela leeMveliso zokuQinisekisa i-YKK, i-YKK Corporation, iindlela zoVavanyo lweMveliso ye-YKK (iNkxaso yobuGcisa)
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Ukukhawuleza kombala ngokoluhlu lwe-ISO 105, iSebe loVavanyo le-Centexbel, i-Centexbel (iZiko le-Belgian Textile & Plastics Research Centre), i-Centexbel Testing Guidance Page
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I-ISO 105-B04 kunye ne-B10: iMozulu yeMilaphu, iQela lobuGcisa le-Atlas, iTekhnoloji yoVavanyo lweMathiriyeli ye-Atlas, iZiko loLwazi lwe-Atlas (iBlog yeMozulu)
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I-ASTM D5034 yokuHlola uVavanyo kunye namanqaku eSicelo, iQela lobuNjineli bezicelo, i-Instron, iMigangatho ye-Instron kunye neThala leeNcwadi leZisombululo zoVavanyo
Inkqubo yobukrelekrele: Ukulawulwa njani iziphumo
Yintoni "ukwenziwa kweengxowa" ngokwenene kuthetha ntoni ekusebenzeni
Ukwenziwa kweengxowa Asiko “kusikwa nokuthunga.” Lulandelelwano lwezigqibo ezitshixiweyo ezijika izinto eziguquguqukayo zibe ziziphumo eziphindaphindwayo. Ukuhanjiswa kokwenyani komzi-mveliso kukungaguquguquki: ukumila kwesampulu evunyiweyo, umsebenzi, kunye nokugqiba kuveliswe kwakhona kumawaka eeyunithi ngaphakathi konyamezelo oluchaziweyo. Xa umthengisi engakwazi ukucacisa ukuba ulawula njani amagalelo, i-handoffs, kunye neendawo zokujonga, isiphumo sihlala sisininzi esingaqikelelekiyo-nokuba isampulu ibonakala ilungile kangakanani.
Umgangatho wenziwa njani (kwaye ulahlekile) kuwo wonke umsebenzi
Umgangatho wenziwa phezulu. Ukuchaneka kwepakethi yetekhnoloji kunye nokunyamezelana kuthintela ukukhukuliseka; iibhloko zokuhlola ezingenayo ukuhluka komthunzi kunye namacandelo abuthathaka; ukuchaneka kwepateni kunye ne-notch logic ikhusela i-symmetry; ukusika izitshixo zejometri; ii-sub-assemblies zinciphisa ukuntsokotha kwexesha elide; imigangatho yokuthunga uzinzisa ubude bomthungo kunye noxinzelelo; ukuqinisa kulandela iindlela zomthwalo; ukuhlanganiswa kwehardware kukhusela ukusetyenziswa; kwi-line QC iyeka iziphene zenkqubo kwangoko; imithetho yokupakisha ikhusela ukubonakala kunye nokumila ngexesha lokuhamba.
Kutheni isambuku sohluka kwiisampulu (umsantsa wokuphinda-phinda)
Iisampulu zihlala zakhiwe kancinci kwaye ngamagcisa ezakhono eziphezulu, ngelixa isambuku sibaleka ngesantya semveliso enabasebenzisi abaninzi kunye nezinto eziguquguqukayo. Umsantsa wokuphindaphinda udla ngokuvela kwesinye sezizathu ezine: iinkcukacha ezingatshixwanga (i-webbing, i-foam, i-hardware, imigangatho yokuthunga), i-version drift (ipateni / i-spec mismatches kumaqela), ukuxuba izinto ezininzi (umthunzi kunye nokuziva utshintsho), okanye ubuthathaka kumgca we-QC (iziphene zilinganisa ngaphambi kokuba nabani na azilungise). Phatha isampulu yangaphambi kwemveliso njenge "standard system" kwaye ifuna ii-specs ezifanayo, izixhobo, kunye neendawo zokujonga kwisikali.
Ingqiqo yokhetho: yintoni omele uyikhethe xa intsebenzo ibalulekile
Ukuba eyona nto iphambili yakho kukungaguquguquki okuninzi, beka phambili ukunyamezela okucacileyo, izinto ezininzi ezizinzileyo, kunye nesikhokelo sokuthunga esiphindaphindwayo ngaphezulu kweempawu zokuhombisa. Kwiingxowa ezithwala imithwalo, gxininisa ekwakheni i-strap-root, i-anchoring yokusingatha, ukuqiniswa kwezantsi, kunye nokuhambelana kwe-buckle-webbing. Ukubonakala kwe-premium, gxininisa kwi-panel orientation control control, uzinzo lokufakela i-zipper, iindlela zokulungelelaniswa kwe-branding (i-jigs / templates), kunye nokuphatha iiprotocol ezithintela i-coating scuffs okanye iimpawu ezikhanyayo.
Abathengi abathathela ingqalelo kufuneka batshixe phambi kokuveliswa kobuninzi
Ngaphambi kokuba uvume ubuninzi, vala "amasango asixhenxe esigqibo" ngokubhaliweyo: iqashiso lelaphu kunye nemithetho yomthunzi, i-webbing / foam / stiffener specs, iimodeli ze-hardware kunye nokugqiba, ubude be-stitch kunye nokubekwa okomeleza, ipateni evunyiweyo / ukuhlaziywa kwe-spec, i-in-line checkpoints ye-QC kunye ne-defect thresholds, kunye nemigangatho yokupakisha egcina imilo. Olu lawulo lwenza ngaphezulu ukukhusela iziphumo zonikezelo kunaso nasiphi na isithembiso sasefektri esinye.
Umqondiso womzila: kutheni ukucaca kwenkqubo kuba yi-KPI entsha yomthengi
Njengoko iimveliso zihamba ngokukhawuleza kwaye imijikelo yemveliso imfutshane, abathengi baya bevuza iifektri ezisebenza njengeenkqubo, hayi iindibano zocweyo. Umkhwa uyatshintsha ekubeni "ungayenza?" ukuba "ungayivelisa kwakhona ngokuthembekileyo, ubhale phantsi ulawulo, kwaye uvale i-loop xa kuvela imiba?" Ukucaca kwenkqubo-iinkcazo ezicacileyo, iindawo zokutshekisha ezirekhodiweyo, iiqashiso ezinokulandeleka, kunye nenyathelo lokulungisa ngokukhawuleza-ibe yinzuzo yokhuphiswano kuba inciphisa ukusebenza kwakhona, ukulibaziseka, kunye nomngcipheko wodumo.
Ukuthobela kunye nomngcipheko: yintoni ebalulekileyo ngaphandle kokuyinzima kakhulu
Nokuba ibhegi ingeyomveliso yezonyango okanye yokhuseleko elawulwayo, abathengi basajongana nemingcipheko enxulumene nokuthotyelwa: izinto ezithintelweyo kwiingubo kunye nokulungisa, ukuchaneka kweelebhile, kunye namabango okusebenza afana "nokungangeni kwamanzi" okanye "umsebenzi onzima." Eyona ndlela ikhuselekileyo kukulungelelanisa amabango kunye nemigaqo enokuvavanywa, gcina iinkcukacha zemathiriyeli zilandeleka kwiibhetshi, kunye nokuqinisekisa uhlolo oluphumayo luqinisekisa iilebhile, ukupakishwa, kunye nokungaguquguquki kwamaxwebhu phambi kokuthunyelwa.
